From concept to finished product, our comprehensive LED lighting ODM services provide end-to-end solutions, including custom design, engineering, prototyping, and manufacturing for industrial, commercial, and outdoor applications.
Before embarking on a custom lighting project, it’s crucial to understand the two primary manufacturing models.
In this model, you provide the complete product design, technical drawings, and specifications. We act as your manufacturing arm, sourcing components and assembling the product precisely to your provided blueprint. This is ideal for clients with an existing, fully developed design who need a reliable production partner.
This is a collaborative, full-service partnership. You bring your concept, performance requirements, target market, and branding vision. Our team then handles the entire process: product design, optical engineering, mechanical engineering, prototyping, certification support, and mass production. We provide the expertise to transform your idea into a market-ready, high-quality LED luminaire.
As your ODM partner, we manage the entire development lifecycle, offering expertise across all critical areas of LED luminaire creation
We will analyze your project’s overall situation, target costs, and market demands to recommend the best technical solution.
Mechanical Design: Using CAD software like SolidWorks, we design housings for optimal thermal management using materials like die-cast aluminum, ensuring IP66/IP65 ingress protection and IK08/IK10 impact resistance.
Optical Design: We engineer secondary optics using advanced simulation tools. This includes selecting or custom-designing PMMA lenses, PC lenses, or reflectors to achieve precise beam angles (Type II, III, IV, V), UGR control (<19), and optimal luminous efficacy (lm/W).
Design of the LED PCB, selection and integration of constant-current or constant-voltage LED drivers (DALI, 0-10V dimmable), and implementation of surge protection (up to 20kV) and smart control compatibility (Zhaga, NEMA, wireless).
Prototypes are built using handcrafting or 3D printing techniques for design validation, including photometric testing (IES/LDT files), structural verification, thermal testing, and IP testing.
Based on the confirmed prototype samples and 3D drawings, the mold development process is initiated, and mold samples are produced. These samples will undergo relevant testing and verification in terms of optical, structural, protective performance, and temperature rise characteristics. After confirmation by both parties, the golden samples will be finalized.
Cooperated with qualified third-party laboratories to obtain relevant market certifications for the products, such as CE, RoHS, TUV, ENEC, UKCA, UL, DLC, CB, and SAA.
Based on the golden sample confirmed by both parties, issue the purchase order, confirm the contract, and start the production processes.
Apply your logo label to the finished products, include your customized product manual and packaging materials, and then arrange for shipping with a professional third-party logistics company.
Significantly reduce development time by leveraging our existing design platforms and expertise.
Avoid substantial upfront investment in R&D, engineering teams, and testing facilities.
Benefit from our extensive experience in performance, lifespan (L80, L90 ratings), and compliance design.
Gain access to a complete team of experts in LED technology, optics, thermal management, and electronics.
Free up your resources to focus on marketing, sales, and brand building.
Launch unique, high-performance products tailored to specific market segments.
Contact us immediately to start illuminating your project.
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